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DCP - Demand Capacity Planning |
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The goal of Demand Capacity Planning (DCP) is to avoid significant capacity shortfalls and situations of serious under-utilisation. The emphasis is on potentially serious misalignments beyond the time horizon covered in existing production planning systems. Therefore DCP is positioned as a complement to existing ERP- systems.
A key element in DCP is the detection of potential misalignments (capacity shortfalls or under-utilisation) early enough to take preventive actions. After receiving updated demand forecast information, DCP highlights the time periods with serious under or over capacity.
In the first stage of problem solving, the supplier tries to adjusts his capacity to the new demand situation with internal measures (e.g. banking, overtime, non-working shifts). If these measures are not sufficient to solve the issue, the supplier will work with its customer(s) to evaluate and decide on additional collaborative measures. These measures (e.g. installation of additional shift, new tool, new line) are typically associated with long lead-times for implementation, significant investment and risk and therefore require approval of the commercial areas (purchasing / sales).
The DCP concept with its systematic, integrated and fast process and collaborative elements leads to earlier and more reliable detection of capacity issues and will allow the supplier to better adapt his capacity to the fluctuations of demand.
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